Microstructure and thermal properties of dissimilar M300–CuCr1Zr alloys by multi-material laser-based powder bed fusion

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Volume Title

A1 Alkuperäisartikkeli tieteellisessä aikakauslehdessä

Date

2024-01

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Mcode

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Language

en

Pages

11

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International Journal of Minerals, Metallurgy and Materials, Volume 31, issue 1, pp. 118-128

Abstract

Multi-material laser-based powder bed fusion (PBF-LB) allows manufacturing of parts with 3-dimensional gradient and additional functionality in a single step. This research focuses on the combination of thermally-conductive CuCr1Zr with hard M300 tool steel. Two interface configurations of M300 on CuCr1Zr and CuCr1Zr on M300 were investigated. Ultra-fine grains form at the interface due to the low mutual solubility of Cu and steel. The material mixing zone size is dependent on the configurations and tunable in the range of 0.1–0.3 mm by introducing a separate set of parameters for the interface layers. Microcracks and pores mainly occur in the transition zone. Regardless of these defects, the thermal diffusivity of bimetallic parts with 50vol% of CuCr1Zr significantly increases by 70%–150% compared to pure M300. The thermal diffusivity of CuCr1Zr and the hardness of M300 steel can be enhanced simultaneously by applying the aging heat treatment.

Description

Funding Information: The work is supported by VTT Technical Research Centre of Finland, Aalto University, Aerosint SA, and partially from European Union Horizon 2020 (No. 768775). The authors would like to express their gratitude for the experimental contributions from Nicolas Gianfolcaro of Aerosint, T. Lehtikuusi, J. Rantala, and J. Lukin of VTT. The utilization of the Academy of Finland’s RawMatTERS Finland Infrastructure (RAMI) based at Aalto University, GTK Espoo, and VTT Espoo is acknowledged. Publisher Copyright: © 2023, The Author(s).

Keywords

copper alloy, dissimilar metals, laser-based powder bed fusion, multi-material additive manufacturing, thermal diffusivity

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Citation

Li, X, Sukhomlinov, D & Que, Z 2024, ' Microstructure and thermal properties of dissimilar M300–CuCr1Zr alloys by multi-material laser-based powder bed fusion ', International Journal of Minerals, Metallurgy and Materials, vol. 31, no. 1, pp. 118-128 . https://doi.org/10.1007/s12613-023-2747-x