Developing a laser welding process for glass-to-metal materials — Fabrication of a cost-effective microfluidic device using metal-glass laser technology

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Journal ISSN

Volume Title

Kemian tekniikan korkeakoulu | Master's thesis

Date

2023-10-10

Department

Major/Subject

Functional Materials for Global Challenges

Mcode

Degree programme

Master's Programme in Advanced Materials for Innovation and Sustainability

Language

en

Pages

50 + 2

Series

Abstract

Many applications of glass, such as microfluidic devices, require their assembly to other materials like metals. However, the conventional glass joining methods have limitations of low thermal and chemical stability and overall durability. Consequently, fabricating microfluidic devices from glass substrates using conventional methods is usually difficult, time-consuming and costly; the procedure involves several steps in fabrication, especially for low-quantity prototyping of microfluidic devices. In response to this shortcoming, this thesis focuses on developing a quick and robust laser processing procedure for glass-to-metal materials, particularly for the manufacture of a microfluidic device. The manufacturing process employed the use of a fs-laser for engraving a microfluidic network on the glass (including the reservoir and drilling the inlet and outlet holes) and then laser welding of the glass-to-metal interface. This method produced a functional microfluidic device in a short period of time. The characterization of the laser-engraved channel and inlet and outlet holes was carried out using 3D optical profilers based on white light interferometry. The results of the fluid flow test showed minor leakages and proved that the glass-metal welding is of good quality.

Description

Supervisor

Karttunen, Antti

Thesis advisor

Aldeiturriaga Pallares, David
Bahouka, Armel

Keywords

femtosecond lasers, glass, laser-matter interaction, fs-laser engraving, microfluidic devices, transparent material(s), glass-metal welding

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