Recycling the recycled: Transforming Cotton Dust into High-performance Regenerated Cellulose Fibers Using Ioncell® Technology

Ladataan...
Pienoiskuva

URL

Kausijulkaisun nimi

Kausijulkaisun ISSN

Vuosikerran nimi

Kemian tekniikan korkeakoulu | Diplomityö

Päivämäärä

2025-02-24

Laitos

Oppiaine

Functional Materials for Global Challenges

Mcode

Koulutusohjelma

Master's Programme in Advanced Materials for Innovation and Sustainability

Kieli

en

Sivut

63

Sarjat

Tiivistelmä

This thesis explores the recycling of cotton waste from the company Recover™ into Ioncell® fibers, demonstrating a proof of concept for converting pre-consumer waste into regenerated cellulose fibers suitable for textile applications. The initial characterization of the cotton dust waste (CoD) established its suitability as a cellulose source, but its high viscosity and molar mass required pre-treatment to reduce the molecular weight for optimal dissolution. The milled and adjusted cotton was dissolved in the ionic liquid, 1,5-diazabicyclo[4.3.0]non-5-enium acetate ([DBNH][OAc]), to prepare a homogeneous spinning dope, which was extruded through a spinneret, and resulted into fibers by the Ioncell® process. The regenerated fibers exhibited excellent mechanical properties and crystallinity, with tenacities that surpassed the industry average for recycled fibers (>50 cN/tex). This work demonstrates the viability of utilizing pre-consumer cotton waste as a raw material for the production of high-performance regenerated fibers, providing an innovative approach to addressing the challenges of textile recycling.

Kuvaus

Valvoja

Tehrani, Ali

Ohjaaja

Schlapp-Hackl, Inge
Hummel, Michael

Avainsanat

Textile chemical recycling, Ioncell®, Circularity, Collaboration, Ionic liquid solvent, Cotton & Cellulose

Muu huomautus

Viittaus

Pysyvä linkki tähän tietueeseen

https://urn.fi/URN:NBN:fi:aalto-202503182847