Microelectromechanical Systems (MEMS) Resonators: Design for Yield Optimization

dc.contributorAalto-yliopistofi
dc.contributorAalto Universityen
dc.contributor.advisorSage, Eric
dc.contributor.authorAli, Arsam
dc.contributor.schoolSähkötekniikan korkeakoulufi
dc.contributor.supervisorVuorinen, Vesa
dc.date.accessioned2023-09-03T17:10:03Z
dc.date.available2023-09-03T17:10:03Z
dc.date.issued2023-08-21
dc.description.abstractThe electronics industry has witnessed remarkable technological advancements, with electronic circuits playing a crucial role in computing and sensing applications. At the core of these circuits, precise timing devices synchronize operations for optimal performance. In recent years, MEMS resonators have emerged as a promising alternative to traditional quartz-based crystal oscillators, offering advantages like miniaturization potential, cost-effectiveness, and seamless integration with integrated circuit (IC) technology. In the case of MEMS-based timing resonators, stable frequency output is one of the core performance metrics. Operating them at higher drive levels can result in frequency modulation and unpredictable shifts. In severe cases, increasing the input drive level can lead to frequency collapse, rendering the resonator ineffective. The frequency collapse phenomenon in resonator devices is attributed to the presence of spurious crossings in proximity to the main resonance mode. These crossings' positions are directly influenced by resonator geometry and layer thickness. Given inherent non-uniformities during fabrication processes, causing variations in geometry and layer thickness across the wafer, specific regions may exhibit the frequency collapse phenomenon, potentially impacting wafer yield. To enhance the stability of MEMS timing resonators, a comprehensive approach was employed, integrating thin-film characterization, finite-element method (FEM) simulations, and design optimization. Process control monitors (PCMs) identified fabrication process windows, enabling evaluation of yield-impacting parameters such as material thickness, stress, misalignment, and critical dimensions biases. Through simulations in COMSOL, resonators were designed with the most separation of main resonance mode to spurious crossings within the fabrication window. Electrical characterization tested the optimized designs, assessing frequency waveform collapse via applying higher drive levels.en
dc.format.extent67
dc.identifier.urihttps://aaltodoc.aalto.fi/handle/123456789/123219
dc.identifier.urnURN:NBN:fi:aalto-202309035556
dc.language.isoenen
dc.locationP1fi
dc.programmeMaster’s Programme in Smart Systems Integrated Solutions (Erasmus Mundus)fi
dc.programme.majorCyber-physical Systemsfi
dc.programme.mcodeELEC3064fi
dc.subject.keywordtiming devicesen
dc.subject.keywordMEMS resonatorsen
dc.subject.keywordfrequency collapseen
dc.subject.keyworddrive level dependencyen
dc.titleMicroelectromechanical Systems (MEMS) Resonators: Design for Yield Optimizationen
dc.typeG2 Pro gradu, diplomityöfi
dc.type.ontasotMaster's thesisen
dc.type.ontasotDiplomityöfi
local.aalto.electroniconlyyes
local.aalto.openaccessno
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