Design for minimum risk in remote maintenance system development for fusion power plant

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Journal Title

Journal ISSN

Volume Title

Insinööritieteiden korkeakoulu | Master's thesis

Date

2023-01-23

Department

Major/Subject

Product Development

Mcode

Degree programme

Master's Programme in Mechanical Engineering (MEC)

Language

en

Pages

88+12

Series

Abstract

The thesis develops a new design methodology for minimum risks at the early design phase by establishing a risk-based function structure and physical-effect abstraction of risk parameters for analysis and simulation. The methodology is implemented through a study case of the hexapod robot, a part of a remote maintenance system working inside the In-BioShield area of the DEMOnstration Fusion Power Plant. Several solutions were chosen during the preliminary analysis of this study case, including using thermal and magnetic shields with special materials, adding clearances to mitigate risks related to thermal expansion and using a shock absorber with unique fasteners for minimising vibration resonance impacts. A simulation model was constructed to evaluate the performance of these design solutions. The results confirm that risks are minimised satisfactorily with the new design approach. The study helps recommend a new design methodology for identifying and minimising risks in the early design stages.

Description

Supervisor

Ekman, Kalevi

Thesis advisor

Brace, William

Keywords

risk in early design, design development, risk minimisation, DEMO, fusion power plant, risk function structure

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