Computational approaches for studying slag-matte interactions in the flash smelting furnace (FSF) settler
Loading...
Access rights
openAccess
publishedVersion
URL
Journal Title
Journal ISSN
Volume Title
A1 Alkuperäisartikkeli tieteellisessä aikakauslehdessä
This publication is imported from Aalto University research portal.
View publication in the Research portal (opens in new window)
View/Open full text file from the Research portal (opens in new window)
Other link related to publication (opens in new window)
View publication in the Research portal (opens in new window)
View/Open full text file from the Research portal (opens in new window)
Other link related to publication (opens in new window)
Date
Major/Subject
Mcode
Degree programme
Language
en
Pages
17
Series
Processes, Volume 8, issue 4
Abstract
Computational methods have become reliable tools in many disciplines for research and industrial design. There are, however, an ever-increasing number of details waiting to be included in the models and software, including, e.g., chemical reactions and many physical phenomena, such as particle and droplet behavior and their interactions. The dominant method for copper production, flash smelting, has been extensively investigated, but the settler part of the furnace containing molten high temperature melts termed slag and matte, still lacks a computational modeling tool. In this paper, two commercial modeling software programs have been used for simulating slag-matte interactions in the settler, the target being first to develop a robust computational fluid dynamics (CFD) model and, second, to apply a new approach for molten droplet behavior in a continuum. The latter is based on CFD coupled with the discrete element method (DEM), which was originally developed for modeling solid particle-particle interactions and movement, and is applied here for individual droplets for the first time. The results suggest distinct settling flow phenomena and the significance of droplet coalescence for settling velocity and efficiency. The computing capacity requirement for both approaches is the main limiting factor preventing full-scale geometry modeling with detailed droplet interactions.Description
Other note
Citation
Jylhä, J P, Khan, N A & Jokilaakso, A 2020, 'Computational approaches for studying slag-matte interactions in the flash smelting furnace (FSF) settler', Processes, vol. 8, no. 4, 485. https://doi.org/10.3390/PR8040485